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Tiny hole in my aluminum boat


Bubba14

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I need some advice please.

I will be checking today for more, but I have at least one small hole in my aluminum boat, approximately 1 mm in diameter. The boat has a floor so I can only access the outside for a repair. After searching on-line I believe I have decided to repair the hole with JB Weld Marine unless I get a better suggestion from members here.

Suggestions please...

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My aluminum boat was leaking on 2 back corners so I took out 8-10 rivets and used 3M 5400? I think (Canadian Tire) and then replaced with new rivets but that stuff hardened nice and sealed . It is black and has held up for several years now.

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I have repaired my aluminum canoe that had as small hole by drilling the hole one size larger for a clean inside rim , then coated the thread of a round head screw with silicone ....added a thin washer with some silicone then added silicone over the head of the screw after tightening it up. It has never leaked....

 How about using a pop rivet the right size ? I also had a crack in the canoe floor which was welded  ...it hasn't leaked since ( 40 years ago)  lol

And the canoe has an aluminum patch  about 3" x 3" where acid  from mud contacted the round transom bottom during the winter & ate a small hole in the bottom .....held in place by rivets & silicone . 

One time we patched a leak in a 12' alum. boat using pine tree sap ....very sticky stuff ....and it worked also ! 

....never thought of  JB Weld back in those days  ....probably the best solution Scott  !   :D

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Depends what caused the hole. Did a rivet fall out? Is it corrosion? Is it physical damage from something sharp?

Corrosion would be concerning. Is there more of it elsewhere?

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The boat is new to me and was very well cared for. No corrosion and no a rivet didn't fall out. Must have came into contact with something a little pointy as the hole is only approximately 1 mm. Nothing anywhere else, just the one spot. I filled it with water today and that was the only hole.

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I had four holes from an old transducer mount and I moved the location so I use this stuff called geocell .I install eaves trough and windows and siding etc.i use it for everything .it's a construction adhesive stays rubbery never cracks .it's been six years and holes are still closed solid .pumped in a squirt let dry 24 hrs then put a skim over top and smooth out with wet finger .where u located I probably have open tubes in my work trailer if you're near Thorold or at Catharines instead of buying anything .but in not around till Monday morning

 

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Well, I decided to take the easy route with the hole and went with the JB Weld. I do appreciate the feedback that I received. I took the boat out for almost 2.5 hours today and it didn't leak a drop. Now lets see if it holds up!

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Goop or shoe goo, should work as well, try Michael craft store, google for their 40% off coupon code. very strong semi flexible yet hard clear glue.,  The price will come out to $4 a tube after discount. 

If the aluminum flexes between the rivet and the body frame area, the JB weld might break apart. 

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A tiny hole like that I would suspect is electrolysis.  At one time your boat was probably moored and for whatever reason the electric current of something nearby was flowing through that spot.  When I redid my starcraft I found a spot just like that.  If it isn't structural (a rivet), then your fix will probably hold.  If it doesn't, drill it out and install a properly fitting closed end blind rivet with 3M5200 and it will never budge.

The odds of something poking a 1mm hole are slim. Sounds like an electrical current to me.

 

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Thanks for that Kevin. I figured I'd give the JB Weld a shot first as I can always use it for different things around the house and in the garage. If it doesn't work then yes, I will go another route, likely with a rivet.

 

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